Solusan Imudaniloju Itọkasi fun Awọn Cylinders Hydraulic Dimeter Tobi, Awọn tubes Ile-iṣẹ ati Awọn ohun elo Ohun elo Eru

Ohun elo Akopọ

Awọn silinda hydraulic iwọn ila opin nla ni lilo pupọ ni awọn ohun elo eru{0}} nibiti a nilo agbara iṣelọpọ giga, gbigbe iduroṣinṣin ati igbesi aye iṣẹ gigun.

Ti a ṣe afiwe pẹlu awọn silinda hydraulic boṣewa, awọn silinda bire nla ni iwọn ila opin ti o tobi, ikọlu gigun ati iwuwo wuwo. Wọn ti wa ni wọpọ ni:

• Awọn ẹrọ iwakusa
• Awọn ẹrọ ikole
• Awọn titẹ hydraulic
• Irin gbóògì ẹrọ
• Omi conservancy eefun ti hoists
• Marine ina- ẹrọ
• Eru ise ẹrọ

Awọn ohun elo silinda hydraulic nla ti o wọpọ pẹlu:

Awọn ẹrọ ikole

• Excavator ariwo silinda
• Awọn silinda agberu nla
• Kireni gbígbé silinda
• Iwakusa ẹrọ gbọrọ

Eru Industrial Equipment

• Hydraulic tẹ silinda
• Irin ọlọ eefun ti awọn ọna šiše
• Forging ẹrọ gbọrọ

Eefun ti Hoist Systems

• Dam ẹnu eefun ti gbọrọ
• Omi ina- gbígbé awọn ọna šiše

Fun awọn ohun elo wọnyi, iho silinda kii ṣe ẹya onisẹpo nikan. O ṣe ipinnu taara:

• Eefun ti lilẹ išẹ
• Piston ronu iduroṣinṣin
• Lilo agbara
• Igbohunsafẹfẹ itọju
• Ohun elo igbesi aye

Iyapa kekere kan ni jiometirika bi o le ṣẹda yiya edidi aiṣedeede, jijo inu ati iṣẹ riru labẹ awọn ipo titẹ giga.

Nitorinaa, iṣelọpọ silinda hydraulic nla nilo ilana ẹrọ ti o lagbara lati ṣakoso:

• Iwọn deede
• Yiyipo
• Titọ
• Dada roughness
• Crosshatch be

Liruite n pese Awọn Solusan Honing Large Bore ti a ṣe adani ti o da lori imọ-ẹrọ honing petele CNC, n ṣe iranlọwọ fun awọn aṣelọpọ lati ṣaṣeyọri didara imu inu inu iduroṣinṣin fun awọn paati hydraulic nla-.

Kini idi ti ibọriba Bore nla jẹ nira?

Nla iwọn ila opin honing yatọ si mora kekere silinda machining.

Nigbati iwọn ila opin ba pọ si, awọn iṣoro ti o ni ibatan si rigidity, iduroṣinṣin ọpa ati aitasera ẹrọ di pataki diẹ sii.

Ipenija 1: Iṣakoso Itọkasi Diamita Tobi

Awọn silinda hydraulic nla nigbagbogbo ni:

1. Ibi opin: 200mm-1600mm
2. Ipari tube: awọn mita pupọ si diẹ sii ju awọn mita 20 lọ

Lakoko ẹrọ, awọn iṣẹ-ṣiṣe iwọn ila opin nla le ni iriri:

• Ibajẹ nkan elo
• Ige gbigbọn
• Alawansi machining aiṣedeede
• Bore taper

Awọn ọna ẹrọ aṣa aṣa bii alaidun le ṣaṣeyọri awọn iwọn ipilẹ, ṣugbọn wọn nigbagbogbo ko le pade awọn ibeere iṣẹ ṣiṣe hydraulic ikẹhin.

Honing jẹ lilo bi ilana ipari lati ṣe atunṣe:

• Aṣiṣe iyipo
• Iyapa cylindricity
• Dada abawọn lẹhin boring

Awọn ohun elo fifin nla liruite jẹ apẹrẹ fun awọn ohun elo ti o tobi{0}} ipari iho inu ilohunsoke.

Agbara ṣiṣe deede:

Ipenija 2: Long Stroke Machining

Ọpọlọpọ awọn silinda hydraulic nla ni awọn bores inu gigun pupọ.

Awọn apẹẹrẹ:

• Awọn silinda hoist hydraulic
• Mining support silinda
• Awọn silinda gbigbe nla

Silinda pẹlu 10-mita tabi ọpọlọ-mita 20 nilo iṣipopada iduroṣinṣin jakejado gbogbo ilana ṣiṣe ẹrọ.

Awọn iṣoro akọkọ pẹlu:

Iyipada Irinṣẹ

Ọpa honing gbọdọ ṣetọju ibaramu iduroṣinṣin pẹlu ogiri silinda lori ijinna pipẹ.

Iṣakoso taara

Ẹrọ naa gbọdọ ṣetọju iṣipopada deede laisi:

• Titẹ
• Gbigbọn
• Aidọgba titẹ

Dada isokan

Gbogbo ipari gigun gbọdọ ṣaṣeyọri iru:

• Irora
• Awoṣe ibori
• Iwọn deede

Awọn ẹrọ honing petele Liruite jẹ apẹrẹ fun awọn ohun elo ikọlu gigun, pẹlu awọn atunto ti a ṣe adani ti o wa fun titobi ati afikun{0}} awọn silinda hydraulic gigun.

Diẹ ninu awọn awoṣe Liruite ṣe atilẹyin:

• Ipari ọpọlọ ti o pọju to 20000mm

Ipenija 3: Eru Workpiece mimu

Awọn silinda ti o tobi julọ maa n wuwo.

Tubu silinda eefun le ṣe iwuwo ọpọlọpọ awọn toonu da lori:

• Iwọn opin
• Odi sisanra
• Gigun
• Ohun elo

Nitorinaa, ẹrọ mimu nilo:

• Strong ẹrọ ibusun
• Idurosinsin imuduro eto
• Gbẹkẹle ipo be

Liruite ṣe apẹrẹ awọn imuduro ti adani ni ibamu si awọn ibeere iṣẹ iṣẹ alabara.

Awọn aṣayan imuduro pẹlu:

• V{0} iru imuduro
• Adani support eto
• Pneumatic imuduro laifọwọyi
• Laifọwọyi ikojọpọ / unloading ojutu

Tobi Bore Honing awọn ibeere

Awọn ibeere imọ-ẹrọ

Kí nìdí Honing Dipo Lilọ?

Fun awọn silinda hydraulic nla, honing pese awọn anfani ti lilọ mora ko le ni irọrun ṣaṣeyọri.

1. Dara Bore Geometry Atunse

Honing le ṣe atunṣe:

• Ovality
• Taper
• Iyapa titọ

2. Imudara Iṣe Hydraulic

Awọn ilana honing ṣẹda a dari crosshatch Àpẹẹrẹ.

Ilana yii ṣe iranlọwọ:

• Itaja lubricating epo
• Din edekoyede
• Dabobo edidi
• Ṣe ilọsiwaju igbesi aye silinda

3. Idurosinsin dada Quality

Awọn silinda hydraulic nla nilo awọn ipo dada deede jakejado ipari ipari pipe.

Honing pese:

• Aṣọ roughness
• Idurosinsin dada sojurigindin
• Dara lilẹ iṣẹ

Liruite Tobi Bore Honing Solusan

Liruite ṣe agbekalẹ awọn solusan honing nla ti adani ni ibamu si:

• Awọn iwọn iṣẹ-ṣiṣe
• Iwọn iṣelọpọ
• Yiye awọn ibeere
• Awọn abuda ohun elo
• Awọn ipo ile-iṣẹ

Ojutu akọkọ pẹlu:

1. CNC Horizontal Honing Machine

Ẹrọ honing petele CNC jẹ ohun elo mojuto Liruite fun sisẹ silinda hydraulic nla.

Ilana ẹrọ naa pẹlu:

• Ibusun ẹrọ
• Spindle eto
• Servo reciprocating eto
• Eto kikọ sii Servo
• Itanna Iṣakoso eto
• Itutu ati sisẹ eto
• Lubrication eto
• Eto imuduro
• Honing irinṣẹ

2. Giga Rigidity Machine Be

Fun awọn ohun elo bibi nla, rigidity ẹrọ taara ni ipa lori iduroṣinṣin ẹrọ.

Liruite fojusi lori:

• Eru - ibusun welded
• Idurosinsin itọsọna eto
• Dinku eto gbigbọn

Awọn anfani:

• Dara onisẹpo aitasera
• Gigun ohun elo iṣẹ aye
• Idurosinsin didara machining

3. Servo Iṣakoso Honing System

Awọn ẹrọ honing Liruite lo servo{0} awọn ọna ṣiṣe iṣakoso fun:

• Yiyi Spindle
• Atunse ronu
• Honing Iṣakoso imugboroosi

Eto naa ngbanilaaye awọn oniṣẹ lati ṣatunṣe:

• Honing ori iyara
• Iyara ikọlu
• Oṣuwọn ifunni
• Ṣiṣẹ titẹ

Liruite Tobi iho Honing Machine iṣeto ni

Fun ẹrọ mimu silinda hydraulic nla, yiyan ohun elo kii ṣe ipinnu nikan nipasẹ iwọn ila opin. Ẹrọ ẹrọ, rigidity spindle, deede kikọ sii, iduroṣinṣin atunṣe, agbara isọ itutu agbaiye ati eto ohun elo gbogbo ni ipa lori didara ibi ipari.

Da lori awọn iwọn iṣẹ-ṣiṣe oriṣiriṣi ati awọn ibeere iṣelọpọ, Liruite n pese awọn atunto ohun elo honing nla ti adani.

Ohun elo to ṣe pataki ni CNC Horizontal Honing Machine, eyiti o jẹ lilo ni pataki fun sisọ deede ti awọn ihò inu silinda hydraulic ati awọn paati iho gigun miiran-. Ẹrọ naa ni:

• Eru - ibusun ero ise
• Spindle eto
• Servo reciprocating eto
• Eto kikọ sii Servo
• Itanna Iṣakoso eto
• Itutu ati sisẹ eto
• Lubrication eto
• Ideri aabo
• Adani imuduro
• Honing ọpa eto

1. Eru Duty Machine Bed Design

Honing ti o tobi nilo ọna ẹrọ kan pẹlu rigidity to.

Nigbati o ba n ṣiṣẹ silinda hydraulic pẹlu:

• Opin ti o ga ju 800mm
• Gigun ju awọn mita 10 lọ
• Iwọn ọpọlọpọ awọn toonu

Eyikeyi gbigbọn kekere tabi abuku le ni ipa:

• Bore iyipo
• Cylindricity
• Dada aitasera

Awọn ibusun ẹrọ Liruite ti wa ni ṣelọpọ pẹlu awọn ẹya irin ti a fiwe si ati itọju iderun wahala lati dinku aapọn inu lẹhin alurinmorin.

Ibusun ẹrọ naa jẹ ilọsiwaju nipasẹ ohun elo ẹrọ ẹrọ gantry nla lati rii daju:

• Agbara igbekalẹ giga
• Idurosinsin jiometirika išedede
• Igbẹkẹle ẹrọ igba pipẹ{{0}

Apẹrẹ yii dara julọ fun:

• Iwakusa eefun ti gbọrọ
• Awọn silinda hoist hydraulic
• Eru ise gbọrọ

2. Ga konge Spindle System

Awọn spindle eto pese akọkọ Rotari ronu nigba honing.

Fun awọn ohun elo bore nla, iṣẹ spindle ni ipa lori:

• Iduroṣinṣin gige
• Honing ṣiṣe
• Dada Àpẹẹrẹ didara

Awọn ọna ẹrọ spindle Liruite jẹ apẹrẹ fun jin -ihò ati nla{1}} awọn ohun elo fifin iwọn ila opin.

Eto spindle ni awọn ẹya wọnyi:

• Konge gearbox
• Iwọn didara giga{{0}
• Idurosinsin gbigbe be
• Isẹ gbigbọn kekere

Igi ọpa le ṣetọju awọn ipo ṣiṣe ẹrọ iduroṣinṣin lakoko awọn iṣẹ iṣipopada gigun gigun{{0}.

Iṣeto deede:

3. Servo Reciprocating System

Iṣipopada atunṣe ṣe ipinnu apẹrẹ honing ati aitasera ẹrọ.

Fun awọn silinda hydraulic nla, ori honing gbọdọ rin irin-ajo pupọ awọn mita leralera.

Awọn ọna ṣiṣe atunṣe Liruite servo pese:

• Iyara ọpọlọ adijositabulu
• Idurosinsin ronu
• Ipo deede
• Agbara ọpọlọ gigun

Agbara imọ-ẹrọ:

• Ipari ọpọlọ ti o pọju: to 20000mm
• Iyara atunṣe: 0-40m/min
• Ipo deede: to 0.1mm

Eto naa ngbanilaaye atunṣe ni ibamu si:

• Ohun elo lile
• Bore opin
• Dada ibeere
• Ṣiṣe iṣelọpọ

4. Laifọwọyi Servo Feed System

Lakoko honing, iyọọda gige dinku dinku.

Eto kikọ sii iduroṣinṣin nilo lati ṣetọju yiyọ ohun elo deede.

Liruite nlo imọ-ẹrọ ifunni servo pẹlu:

• Laifọwọyi epo imugboroosi Iṣakoso okuta
• Isanpada akoko gidi{{0}
• Idurosinsin onisẹpo Iṣakoso

Ipinnu ifunni:

0.001mm

Awọn anfani:

• Ipa oniṣẹ ti o dinku
• Imudara imudara aitasera
• Dara ipele gbóògì iduroṣinṣin

Fun awọn silinda ti o tobi, isanpada adaṣe jẹ pataki pataki nitori awọn iyipo machining gun ati iyatọ iwọn jẹ rọrun lati kojọpọ.

5. Itutu ati Filtration System

Ibanujẹ bore nla n ṣe ipilẹṣẹ:

• Awọn patikulu irin
• Awọn patikulu abrasive
• Ooru lati edekoyede

Ti sisẹ ko ba to, awọn patikulu le:

• Sún dada ibi
• Ni ipa lori roughness
• Din ọpa aye

Awọn ẹrọ honing Liruite ti wa ni ipese pẹlu itutu agbaiye ati awọn ọna ṣiṣe sisẹ.

Awọn aṣayan atunto pẹlu:

• Sisẹ oofa
• Ọpọ-Ipele ase
• Epo itutu eto

Agbara sisẹ deede:

• Sisẹ sisẹ loke 50L / min da lori iṣeto ni
• Ti o tobi agbara epo ojò eto

Awọn anfani:

• Idurosinsin machining otutu
• Isenkanjade honing epo
• Dara si dada didara

Eto imuduro ti adani fun Awọn Cylinders nla

Awọn silinda hydraulic nla nilo ipo ti o gbẹkẹle.

Atilẹyin ti ko tọ le fa:

• abuku iṣẹ
• Iyapa aarin
• Alawansi machining aiṣedeede

Liruite ṣe apẹrẹ awọn imuduro adani gẹgẹbi:

• Silinda opin
• Silinda ipari
• Iwọn iṣẹ-ṣiṣe
• Awọn ibeere iṣelọpọ

Awọn ojutu imuduro ti o wọpọ:

V{0}Iru Imuduro

Dara fun:

Alabọde ati ki o tobi eefun ti gbọrọ

Ibiti idimu ti o wọpọ:

Φ50mm–Φ1400mm (da lori iṣeto ni)

Adani Heavy ojuse Support

Dara fun:

• Awọn silinda iwakusa nla
• Awọn silinda hoist hydraulic
• Ise tẹ gbọrọ

Tobi Bore Honing ilana

Liruite ṣe agbekalẹ ilana ibọsẹ ni ibamu si:

• Ni ibẹrẹ machining majemu
• Iru ohun elo
• Bore iwọn
• Ibeere ibeere

Aṣoju ilana isọfun bore nla kan pẹlu:

Igbesẹ 1: Igbaradi Tube

Ṣaaju ki o to honing:

• Ige tube
• Ooru itọju
• ti o ni inira alaidun
• Ologbele- ẹrọ ti n pari

Àpótí - tí a fi ẹ̀rọ ṣe yẹ kí ó fi ààyè tí ó tó sílẹ̀ fún gbígbóná janjan.

Igbesẹ 2: Fifi sori ẹrọ iṣẹ-ṣiṣe

tube silinda ti wa ni ipo petele.

Eto imuduro ṣe idaniloju:

• Titete aarin ti o tọ
• Idurosinsin support
• Dinku gbigbọn

Igbesẹ 3: Ti o ni inira Honing

Idi:

• Yọ awọn aami alaidun kuro
• Iyapa geometry ti o tọ
• Imudara bíbo apẹrẹ

Awọn atunṣe akọkọ:

• Taper
• Ovality
• Titọ

Igbesẹ 4: Imudaniloju konge

Fine honing ṣẹda awọn ik iṣẹ dada.

Awọn ilana iṣakoso:

• Bore opin
• Dada roughness
• Crosshatch igun

Ibeere oju-aye deede:

• Ra0.2-Ra0.4μm

Igbesẹ 5: Ayẹwo Didara

Ṣaaju ifijiṣẹ, a ṣe ayẹwo silinda ti a ṣe ilana gẹgẹbi awọn ibeere alabara.

Awọn nkan ayewo pẹlu:

• Bore opin
• Yiyipo
• Titọ
• Dada roughness

Ipeye deede:

• H6-H8 ifarada

Yiyipo:

• 0.02mm-0.04mm da lori ohun elo

Tobi Bore Honing Awọn ohun elo

1. Mining Machinery

Awọn ẹrọ iwakusa nṣiṣẹ labẹ:

• Eru nla
• Iwọn titẹ giga
• Awọn ipo iṣẹ ti o tẹsiwaju

Awọn eroja ti o wọpọ:

• Awọn silinda atilẹyin hydraulic
• Iwakusa excavator silinda
• Awọn silinda gbigbe ti o wuwo

Awọn ibeere:

Liruite pese awọn ẹrọ ti o dara fun atunṣe silinda iwakusa ati iṣelọpọ.

2. Hydraulic Hoist Systems

Awọn hoists hydraulic ni a lo ninu:

• Omi itoju ise agbese
• Dam ẹnu-bode
• Awọn ọna gbigbe ti o tobi

Awọn ibeere deede:

Agbara ọpọlọ nla jẹ ọkan ninu awọn anfani akọkọ ti ohun elo honing petele.

3. Eru Industrial Equipment

Awọn ohun elo:

• Awọn titẹ hydraulic
• Awọn ọlọ irin
• Awọn ohun elo ti npa

Awọn ibeere:

• Ibi nla
• Agbara fifuye giga
• Gigun iṣẹ igbesi aye

Ibiti o wọpọ:

Bii o ṣe le Yan Ẹrọ Honing Tobi Tobi Tobi?

Ṣaaju yiyan ohun elo, Liruite ṣeduro awọn alabara pese:

1. Workpiece Alaye

Pẹlu:

• Iwọn ila opin inu
• Gigun
• Iwọn
• Ohun elo

2. Ibeere iṣelọpọ

Pẹlu:

• Iwọn iṣelọpọ ojoojumọ
• Iwọn ipele
• Ibeere ibeere

3. Machining Ipò

Alaye ti o nilo:

• Ti tẹlẹ ilana ẹrọ
• Ti o ku alawansi
• Dada ibeere

Da lori awọn aye wọnyi, awọn onimọ-ẹrọ Liruite ṣeduro:

• Awoṣe ẹrọ
• Spindle iṣeto ni
• Eto imuduro
• Honing ọpa sipesifikesonu
• Ipele adaṣe

Kini idi ti o yan Liruite Tobi Bore Honing Solusan?

Nla Iwon Processing Iriri

Liruite dojukọ lori ohun elo imunju deede fun:

• Awọn silinda hydraulic
• Awọn tubes gigun
• Iho jin
• Awọn paati ile-iṣẹ nla

Agbara ṣiṣe:

• Igbẹgbẹ opin to Φ1600mm
• Ọgbẹ gigun to 20000mm

Adani Engineering Agbara

Awọn ile-iṣẹ oriṣiriṣi nilo awọn solusan oriṣiriṣi.

Liruite pese:

• Apẹrẹ ẹrọ ti adani
• Awọn imuduro adani
• Adani irinṣẹ
• Imudara ilana

Pipe Imọ Support

Lati igbelewọn akọkọ si iṣelọpọ ikẹhin:

• Itupalẹ Workpiece
• Iṣeduro ẹrọ
• Ṣiṣe ẹrọ ẹrọ
• Fifi sori ẹrọ
• Ifiranṣẹ
• Ikẹkọ imọ-ẹrọ

Liruite ṣe atilẹyin awọn alabara jakejado akoko iṣẹ akanṣe pipe.

FAQ

Liruite Tobi Bore Honing Solusan

Fun awọn aṣelọpọ ti n ṣe agbejade awọn silinda hydraulic nla ati awọn paati ile-iṣẹ eru, iṣedede ẹrọ jẹ asopọ taara pẹlu igbẹkẹle ọja.

Liruite darapọ imọ-ẹrọ honing petele CNC, awọn ẹya ẹrọ ti adani ati iriri imọ-ẹrọ ohun elo lati pese awọn solusan honing nla fun wiwa awọn agbegbe ile-iṣẹ.

Lati Φ50mm awọn silinda boṣewa si Φ1600mm awọn silinda hydraulic nla ati 20-mita gun workpieces, Liruite ṣe apẹrẹ awọn ohun elo mimu ni ibamu si awọn ibeere iṣelọpọ alabara kọọkan, n ṣe iranlọwọ fun awọn aṣelọpọ lati ṣaṣeyọri didara bore, iṣelọpọ daradara ati igbẹkẹle ohun elo igba pipẹ.