Honing kii ṣe imọ-ẹrọ kan ṣugbọn aebi ti finishing lakọkọ. Lakoko ti awọn ẹrọ honing jẹ ilọsiwaju julọ ati ojutu iṣelọpọ, ọpọlọpọ waafọwọṣe ati ologbele - awọn irin-iṣẹ mimu ẹrọti a lo fun awọn ohun elo kekere{{0} tabi pataki.
Eyi ni kan didenukole ti bi oise honing eroyatọ si awọn irinṣẹ fifin miiran:
1. Ẹrọ -Ipilẹ Honing (CNC / Awọn ẹrọ Imudanu Aifọwọyi)
| Ẹya ara ẹrọ | Apejuwe |
|---|---|
| Ohun elo Iru | Ẹrọ ti o wa ni itanna pẹlu iyipo + iṣipopada atunṣe (petele tabi inaro). |
| Isẹ | Ni kikun tabi ologbele {{0} aladaaṣe; Iṣakoso siseto ti kikọ sii, iyara, titẹ, ati ọpọlọ. |
| Abrasive Iru | Awọn okuta ti a gbe soke (diamond, CBN, oxide aluminum, silicon carbide). |
| Itọkasi | Yiyipo - ga pupọpupọ ati iwọn laarin ±1–2 μm. |
| Dada Ipari | Ra 0.02-0.2 μm, apẹrẹ fun hydraulic, gbigbe, ati awọn paati ẹrọ. |
| Oṣuwọn iṣelọpọ | - ti o ga to dara fun ọpọ tabi awọn laini iṣelọpọ ilọsiwaju. |
| Awọn ohun elo | Awọn bores engine, awọn ile gbigbe, awọn ara àtọwọdá, awọn apa aso hydraulic. |
Awọn anfani:
O tayọ aitasera ati repeatability.
Ninu - ilana wiwọn ati atunse aladaaṣe.
Le mu ọpọ bores ni nigbakannaa.
Awọn idiwọn:
Ti o ga ni ibẹrẹ idoko.
Nilo oṣiṣẹ awọn oniṣẹ ati itoju.
2. Awọn irinṣẹ Honing Ọwọ Ọwọ
| Ẹya ara ẹrọ | Apejuwe |
|---|---|
| Ohun elo Iru | Ọwọ - mandrel ti o dimu tabi rọ{1}}one ti a so mọ lulẹ tabi arbor to ṣee gbe. |
| Isẹ | Onišẹ afọwọṣe ṣakoso yiyi ati kikọ sii. |
| Itọkasi | Ipeye iwọn iwọn - ±10–20 μm. |
| Dada Ipari | Ni deede Ra 0.3-0.8 μm. |
| Awọn ohun elo | Iṣẹ atunṣe, awọn ile itaja kekere, awọn iṣẹ itọju. |
Awọn anfani:
Iye owo kekere pupọ.
Gbigbe ati rọrun lati lo.
Apẹrẹ fun aaye reconditioning tabi deburring.
Awọn idiwọn:
Awọn abajade aisedede.
Ko dara fun ju tolerances tabi gbóògì.
Ga gbára on oniṣẹ olorijori.
3. Fẹlẹ Rọ tabi Bọọlu Hones (Flex-Awọn irinṣẹ Hone®)
| Ẹya ara ẹrọ | Apejuwe |
|---|---|
| Ohun elo Iru | Ọra rọ tabi fẹlẹ waya ti a fi sii pẹlu awọn bọọlu abrasive. |
| Isẹ | Nwa nipasẹ lilu ọwọ tabi kekere {{0}Moto iyara; gbe awọn crosshatch pari. |
| Itọkasi | Ilẹ - nikan ti n pari, ko si atunse geometry. |
| Dada Ipari | O dara fun ipari Plateau, Ra 0.2-0.5 μm. |
| Awọn ohun elo | Deburring, dada karabosipo, Plateau honing lẹhin machining. |
Awọn anfani:
Iyara ati rọrun fun ipari kekere{{0}.
O tayọ fun sojurigindin idaduro epo.
Ṣiṣẹ fun afọju bores.
Awọn idiwọn:
Ko ṣe atunṣe taper, iyipo, tabi iwọn iho.
Ko ṣe ipinnu fun yiyọ ọja kuro.
4. Portable Power Honing Sipo
| Ẹya ara ẹrọ | Apejuwe |
|---|---|
| Ohun elo Iru | Spindle agbara to šee gbe pẹlu imugboroja abrasive adijositabulu. |
| Isẹ | Ọwọ{0}} itọsọna tabi imuduro{1} ti a gbe sori{2}} itọju aaye. |
| Itọkasi | Dara ju honing ọwọ; ± 5-10 μm aṣoju. |
| Awọn ohun elo | Awọn ẹrọ ọkọ oju omi, awọn silinda hydraulic nla, itọju aaye. |
Awọn anfani:
Ojutu to ṣee gbe fun awọn paati nla.
Le ṣe aṣeyọri awọn ipari to dara.
Awọn idiwọn:
Losokepupo ati ki o kere kosemi ju adaduro honing ero.
Oniṣẹ - deedee ti o gbẹkẹle.
5. Awọn ẹrọ Ipari tabi Ipari (Awọn Irinṣẹ Ipari Yiyan)
| Ẹya ara ẹrọ | Honing | Lapping / Superfinishing |
|---|---|---|
| Yiyọ ohun elo | 2–50 µm | <5 µm |
| Idi | Atunse jiometirika + ipari to dara | Digi{0}} dabi ipari nikan |
| Išipopada | Rotari + atunsan | Oscillating + o lọra sisun |
| Abrasive | Okuta on mandrel | Fine alaimuṣinṣin abrasives tabi fiimu |
| Jiometirika Iṣakoso | O tayọ | Lopin |
| Dada Ipari | Ra 0.02–0.2 µm | Ra 0.005–0.05 µm |
| Aṣoju Lilo | Silinda bores, àtọwọdá ara | Ti nso raceways, edidi |
Akopọ:
Honing= ṣe atunṣe apẹrẹ ati ipari.
Superfinishing / Lapping= n ṣe didan oju ilẹ lẹhin fifin.
6. Nikan{{1}Pass Honing vs. Awọn ẹrọ Honing Aṣa
| Ẹya ara ẹrọ | Nikan-Iwoye Kọkọja | Convention Honing |
|---|---|---|
| Iru ifunni | Ọpa koja ni ẹẹkan nipasẹ bore | Irinṣẹ ṣe atunṣe leralera |
| Imukuro Iṣura | Kekere, iye to tọ | Iwontunwonsi (2–20µm) |
| Akoko Yiyi | Iyara pupọ | Siwaju sii |
| Irinṣẹ Wọ | Asọtẹlẹ | Ayípadà |
| Awọn ohun elo | Iṣejade iwọn didun giga{{0} (awọn bulọọki àtọwọdá, injectors) | Rọ, awọn iṣẹ titobi pupọ - |
| Ẹrọ Iye owo | Ti o ga julọ | Déde |
Akopọ:
Iwoye iwe-iwọle nikan- dara julọ funaládàáṣiṣẹ, ti atunwi gbóògì, nigba ti mora honing jẹ diẹ wapọ ati adijositabulu funaṣa tabi orisirisi iho titobi.
Table afiwe Lakotan
| Paramita | CNC Honing Machine | Ọwọ Hone | Flex{0}Hone | Portable Honing Unit | Ipari ipari |
|---|---|---|---|---|---|
| Yiye | ★★★★★ (±1 µm) | ★★☆☆☆ | ★★☆☆☆ | ★★★☆☆ | ★★★★★ |
| Ipari Dada (Ra) | 0.02–0.2 µm | 0.3–0.8 µm | 0.2–0.5 µm | 0.2–0.5 µm | 0.005–0.05 µm |
| Imukuro Iṣura | Déde | Imọlẹ | Imọlẹ pupọ | Imọlẹ | Imọlẹ pupọ |
| Adaṣiṣẹ | Ni kikun | Afowoyi | Afowoyi | Afọwọṣe ologbele{{0} | CNC/opin{0}} laifọwọyi |
| Atunse jiometirika | O tayọ | Lopin | Ko si | Lopin | Kekere |
| Iye owo | Ga | Kekere | Kekere | Alabọde | Ga |
| Awọn ohun elo | Production, konge awọn ẹya ara | Titunṣe, itọju | Deburring, ipari | Lori - awọn iṣẹ aaye | Didan, ipari ipari |
Ifilelẹ bọtini
Awọn ẹrọ honing ile-iṣẹni awọnnikan ojututi o darapọonisẹpo yiye, atunse geometry, atidada pipe- to ṣe pataki ni iṣelọpọ pupọ ti bearings, awọn paati hydraulic, ati awọn ẹya ẹrọ.
Miiran honing irinṣẹ(Afowoyi tabi rọ orisi) ni o dara ju ti baamu funitọju, deburring, tabi ik texturing, kii ṣe fun iyọrisi awọn ifarada ju.
