Long Stroke Honing Machine Ifẹ si Itọsọna

Bii o ṣe le Yan Ẹrọ Honing Stroke Gigun fun Awọn Cylinders Hydraulic, Awọn ohun elo Iho Jin ati Awọn ohun elo Ile-iṣẹ Eru

Long Stroke Honing Machine Ifẹ si Itọsọna Akopọ

Fun awọn aṣelọpọ ti n ṣe awọn silinda hydraulic, awọn ohun elo iwakusa, ẹrọ ikole ati awọn paati ile-iṣẹ wuwo, gigun ọpọlọ jẹ ọkan ninu awọn aye pataki julọ nigbati o yan ẹrọ honing.

A mora honing ẹrọ le mu kukuru ati alabọde iho , ṣugbọn nigbati awọn workpiece ipari Gigun orisirisi awọn mita tabi paapa siwaju sii ju 10 mita, awọn ẹrọ awọn ibeere yi patapata.

Awọn ohun elo imudọgba ọpọlọ gigun nigbagbogbo pẹlu:

• Awọn tubes silinda hydraulic
• Awọn silinda ẹrọ imọ-ẹrọ nla
• Awọn atilẹyin hydraulic iwakusa
• Hydraulic tẹ silinda
• Ti ilu okeere ẹrọ cylinders
• Gun konge Falopiani

Awọn iṣẹ ṣiṣe deede le nilo:

• Iwọn opin: Φ50mm-Φ1600mm
• Gigun ọgbẹ: 5000mm-20000mm
• Ga straightness išedede
• Idurosinsin dada roughness
• Lemọlemọfún gbóògì agbara

Ipenija naa kii ṣe ṣiṣe ẹrọ gun nikan.

Ẹrọ honing ọpọlọ gigun kan nilo apẹrẹ isọdọkan ti:

• Machine ibusun be
• Eto atunṣe
• Itọsọna iṣinipopada išedede
• atilẹyin Spindle
• Honing ori imugboroosi eto
• Itutu sisẹ eto
• CNC iṣakoso eto

Ni Liruite, a ṣe apẹrẹ awọn ẹrọ honing ọpọlọ gigun ti o da lori awọn ibeere ẹrọ iṣelọpọ ile-iṣẹ gangan. Awọn ẹrọ mimu petele wa ni idagbasoke ni pataki fun awọn ohun elo jijin{1}}ihò ati gigun{2}, pẹlu awọn ojutu ti a ṣe adani ti o wa fun gigun ikọlu to 20000mm.

Kini Ẹrọ Honing Stroke Gigun?

Ẹrọ honing ọpọlọ gigun jẹ ẹrọ honing petele ti a ṣe apẹrẹ fun sisẹ awọn ihò inu jinlẹ pẹlu gbigbe axial ti o gbooro sii.

Iyatọ akọkọ lati ẹrọ honing boṣewa jẹ ijinna irin-ajo atunṣe gigun.

Nigba ẹrọ:

Awọn honing ori n yi inu awọn bore.

Ọpa honing gbooro nipasẹ eto kikọ sii servo.

Ori honing n gbe siwaju ati sẹhin pẹlu gbogbo ipari gigun.

Awọn okuta didan maa ṣe atunṣe oju inu.

Ilana naa ni ilọsiwaju:

• Bore iyipo
• Cylindricity
• Titọ
• Dada roughness
• Epo idaduro išẹ

Fun awọn silinda hydraulic, apẹẹrẹ honing ikẹhin yoo kan taara:

• Sedi aye
• Agbara hydraulic
• Silinda ronu iduroṣinṣin

Ilana ṣiṣe ẹrọ pipẹ ti ko dara{0} le ṣẹda:

• Taper isoro
• Aisedeede opin
• Išẹ lilẹ ti ko dara
• Uneven dada sojurigindin

Nitorinaa, honing ọpọlọ gigun nilo ẹrọ ti a ṣe ni pataki fun mimu deede lori awọn ijinna pipẹ.

Akọkọ Awọn ohun elo ti Long Stroke Honing Machine

1. Ṣiṣẹda Silinda Hydraulic

Awọn silinda hydraulic jẹ agbegbe ohun elo ti o tobi julọ fun awọn ẹrọ honing ọpọlọ gigun.

Awọn ile-iṣẹ pẹlu:

• Excavators
• Cranes
• ẹrọ iwakusa
• Awọn ẹrọ alaidun eefin
• Awọn ohun elo gbigbe ti o wuwo

Awọn ibeere deede:

Awọn olupese silinda hydraulic nigbagbogbo nilo:

• Ga bi straightness
• Idurosinsin Ra iye
• Ga gbóògì repeatability

Awọn ẹrọ honing petele CNC Liruite jẹ pataki ti a lo fun ṣiṣe deede ti inu{0}}ihò ti awọn silinda hydraulic ati awọn ohun elo paipu. Awọn ẹrọ boṣewa bo Φ50mm – Φ560mm bore ibiti o pẹlu awọn awoṣe ikọlu lati 1000mm si 10000mm, ati awọn awoṣe adani le de ọdọ ikọlu 20000mm.

2. Edu Mining Machinery

Awọn silinda ohun elo iwakusa ṣiṣẹ labẹ awọn ipo to gaju.

Awọn ohun elo:

• Awọn atilẹyin oke hydraulic
• iwakusa excavators
• Awọn ẹrọ ipamo

Awọn ibeere deede:

Ṣiṣejade silinda iwakusa nilo:

• Eru - ise imuduro
• Idurosinsin machining titẹ
• Agbara ẹrọ ti o lagbara

Awọn ẹrọ fifin ikọlu gigun ṣe iranlọwọ fun awọn aṣelọpọ lati ṣaṣeyọri didara iwọn deede fun awọn ọna ṣiṣe hydraulic titẹ giga{{0}.

3. Hydraulic Press and Heavy Industrial Equipment

Awọn ile-iṣẹ ile-iṣẹ nla lo awọn silinda nla pupọ.

Awọn ohun elo:

• Irin lara ẹrọ
• Awọn titẹ ayederu
• Awọn ẹrọ gbigbe ọkọ
• Awọn ọna gbigbe hydraulic

Awọn ibeere deede:

Fun awọn ohun elo wọnyi, awọn ẹrọ boṣewa nigbagbogbo ko to.

Awọn alabara nigbagbogbo nilo:

• Adani ibusun ipari
• Fikun be
• Eto irinṣẹ irinṣẹ nla
• Eru workpiece support

Bawo ni lati Yan Gigun Stroke Honing Machine Stroke Gigun?

Yiyan ikọlu yẹ ki o gbero:

• O pọju silinda ipari
• Honing ori ajo ibeere
• Imugboroosi ọja iwaju

Awọn awoṣe ẹrọ mimu ọpọlọ gigun Liruite:

Fun apere:

Ipari Silinda Hydraulic 6000mm

Ti ṣe iṣeduro:

QWH-6000S

Ipari Silinda Hydraulic 12000mm

Ti ṣe iṣeduro:

Adani gun ọpọlọ honing ẹrọ

Ipari Silinda Hydraulic 18000mm+

Ti ṣe iṣeduro:

Special gun ibusun honing ojutu

Yiyan agbara ọpọlọ ti ko to yoo ṣe idinwo iṣelọpọ ọjọ iwaju.

Yiyan ọpọlọ ti o pọ ju:

• Idoko owo
• Ibeere aaye ile-iṣẹ
• Lilo agbara

Nitorinaa, yiyan ọpọlọ ti o pe yẹ ki o baamu mejeeji lọwọlọwọ ati awọn ibeere iwaju.

Machine Bed Design fun Long Stroke Honing

Ibusun ẹrọ jẹ ipilẹ ti ẹrọ iṣọn-ọpọlọ gigun.

Ẹrọ to gun nilo iduroṣinṣin igbekalẹ ti o ga julọ.

Awọn ifiyesi akọkọ:

1. Gbona abuku

Awọn ẹrọ gigun ni ifarabalẹ si:

Awọn iyipada iwọn otutu
• Imugboroosi ohun elo
• Isẹ pipẹ-

2. Gbigbọn Iṣakoso

Nigba honing:

• titẹ irinṣẹ
• Rotari ronu
• iṣipopada atunṣe

le ni agba dada didara.

Awọn ibusun ẹrọ mimu petele Liruite ti wa ni weled lati awọn apakan irin ati ki o gba itọju iderun wahala lati dinku ibajẹ ati ṣetọju iduroṣinṣin igba pipẹ{{0}.

Yiyan System Reciprocating

Eto atunṣe jẹ ọkan ninu awọn paati pataki julọ ti ẹrọ honing ọpọlọ gigun.

O ṣakoso:

• ibọri-ọpọlọ
• Iyara gbigbe
• Cross niyeon igun

Fun awọn iho gigun, gbigbe riru le fa:

• Apẹrẹ dada aiṣedeede
• Iyatọ iwọn ila opin
• Iyapa titọ

Liruite CNC ẹrọ honing petele nlo:

• Servo mọto
• Iṣinipopada itọsọna laini
• Servo{0}Eto ọpọlọ idari

Awọn paramita imọ-ẹrọ:

Fun awọn ohun elo ikọlu gigun pupọ, Liruite ṣatunṣe:

• Ilana itọnisọna
• wakọ eto
• Iṣakoso paramita

Ni ibamu si onibara ibeere.

Honing Head Imugboroosi System

Fun ẹrọ iṣọn-ọgbẹ gigun, iṣakoso kikọ sii iduroṣinṣin jẹ pataki.

Ori honing gbọdọ ṣetọju titẹ olubasọrọ nigbagbogbo jakejado gbogbo ipari gigun.

Eto imugboroja ori Liruite pẹlu:

• Servo mọto
• ti irẹpọ idinku
• Planetary isare siseto
• konge kikọ sii be

Ipinnu ifunni:

0.001mm

Awọn anfani:

• Iṣakoso iwọn ila opin deede
• Laifọwọyi biinu okuta
• Didara ẹrọ imuduro

Fun iṣelọpọ silinda eefun, eyi ni ilọsiwaju taara:

• Bore aitasera
• Igbẹhin iṣẹ
• Production repeatability

Spindle System Yiyan

Eto spindle pese:

• Agbara iyipo
• Honing iduroṣinṣin
• Agbara yiyọ ohun elo

Awọn ohun elo ọpọlọ gigun nilo:

• Ga iyipo
• Gbigbọn kekere
• Idurosinsin gbigbe

Liruite CNC ẹrọ honing petele:

Fun awọn ohun elo silinda hydraulic nla, awọn atunto spindle ti a ṣe adani ni a le pese ni ibamu si:

• Bi opin opin
• Lile ohun elo
• Ibeere iṣelọpọ

Fixture System Yiyan

Awọn iṣẹ ṣiṣe gigun nilo awọn eto atilẹyin pataki.

Ohun elo gbọdọ ṣakoso:

• Workpiece ipo
• Silinda titete
• Machining iduroṣinṣin

Liruite boṣewa CNC petele ẹrọ n lo V{0}} iru awọn imuduro:

Ibiti imuduro

50mm-620mm

Fun awọn silinda nla:

• 800mm+
• 1000mm+
• Awọn apẹrẹ pataki

Liruite le ṣe akanṣe:

• Awọn ohun elo atilẹyin ti o wuwo
• Hydraulic clamping
• Awọn aaye atilẹyin pupọ

Itutu ati Filtration System

Gigun ọpọlọ honing gbogbo lemọlemọfún machining idoti.

Eto isọ ti ko dara kan:

• Ipari dada
• Igbesi aye irinṣẹ
• Bore yiye

Eto sisẹ itutu agbaiye Liruite pẹlu:

Fun awọn akoko ṣiṣe ẹrọ gigun, iwọn otutu itutu iduroṣinṣin jẹ pataki.

Yiyan:

• Sisẹ iwe
• Epo tutu
• Eto iṣakoso iwọn otutu

CNC Iṣakoso System Yiyan

Ẹrọ honing ọpọlọ gigun nilo iṣakoso ilana oye.

Liruite ara ẹni- eto iṣakoso honing ti o ni idagbasoke pẹlu:

15-inch Fọwọkan iboju Interface

Awọn iṣẹ:

Titẹwọle paramita
• Abojuto ilana
• Afowoyi isẹ
Ifihan itaniji

Ibojuto akoko gidi{{0}

Oniṣẹ le ṣe atẹle:

Iyara Spindle
• Ipo ikọlu
• Iye ifunni
• Honing ilana

Aifọwọyi Biinu

Eto naa ṣe atilẹyin:

• Atunse jiometirika
Iṣakoso aitasera iwọn

Long Stroke Honing Machine Ifẹ si Akojọ ayẹwo

Ṣaaju rira, awọn alabara yẹ ki o jẹrisi:

Workpiece Alaye

• Iwọn ila opin ti o pọju
• O pọju silinda ipari
• Iru ohun elo
• Workpiece àdánù

Awọn ibeere ẹrọ

• Ifarada iwọn ila opin
• Ibeere iyipo
• Dada roughness
• Iwọn iṣelọpọ

Equipment iṣeto ni

• Ọpọlọ gigun
• Spindle agbara
• Servo kikọ sii išedede
• Ilana imuduro
• Sisẹ eto

Factory Awọn ipo

• Aaye fifi sori ẹrọ
• Awọn ibeere ipilẹ
• Ibi ti ina elekitiriki ti nwa
• Ikẹkọ oniṣẹ

Kí nìdí Yan Liruite Long Stroke Honing Machine?

1. Professional Honing Machine olupese

Liruite fojusi lori:

• CNC petele honing ero
• Awọn ẹrọ honing Hydraulic
• Jin iho honing ero
• Adani gun ọpọlọ itanna

2. Long Stroke Machining Agbara

Awọn ohun elo Liruite ṣe atilẹyin:

• Standard gun ọpọlọ si dede
• Awọn solusan ọpọlọ-mita 20 ti adani
• Awọn ohun elo silinda hydraulic
• Awọn ohun elo ile-iṣẹ ti o wuwo

3. Adani Support Engineering

Gbogbo ise agbese ọpọlọ gigun yatọ.

Liruite ṣe iṣiro:

• Onibara yiya
• Awọn iwọn silinda
• Awọn ibeere iṣelọpọ
• Awọn ibi-afẹde pipe

Lẹhinna pese:

• Machine iṣeto ni
Aṣayan irinṣẹ
• Apẹrẹ imuduro
• Atilẹyin ilana

Ipari

Yiyan ẹrọ honing ọpọlọ gigun nilo diẹ sii ju yiyan ẹrọ to gunjulo ti o wa.

Ojutu to dara gbọdọ dọgbadọgba:

• Agbara ọpọlọ
• Rigidity ẹrọ
• išedede kikọ sii
• Spindle išẹ
• Iduroṣinṣin imuduro
• Itutu sisẹ
• Iṣakoso CNC

Fun awọn aṣelọpọ silinda hydraulic, awọn olupilẹṣẹ ohun elo iwakusa ati awọn ile-iṣẹ ile-iṣẹ eru, Liruite pese awọn ẹrọ honing gigun gigun ti a ṣe apẹrẹ fun awọn italaya iṣelọpọ gidi.

Lati awọn silinda hydraulic 3{2}mita si 20-mita awọn ibeere ṣiṣe ẹrọ jinlẹ, Liruite n ṣe agbekalẹ awọn ojutu honing ti o dojukọ deedee iduroṣinṣin, iṣẹ ṣiṣe igbẹkẹle ati iṣẹ iṣelọpọ igba pipẹ.