Aerospace Honing Machine Ifẹ si Itọsọna

Bii o ṣe le Yan Ẹrọ Imudanu Ọtun fun Gear Ibalẹ Ọkọ ofurufu, Awọn ohun elo Hydraulic Aerospace ati Awọn apakan Ipese Ofurufu

Aerospace Honing Machine Ifẹ si Itọsọna Akopọ

Ile-iṣẹ aerospace ni diẹ ninu awọn ibeere ti o muna julọ fun iṣedede ẹrọ, didara dada ati iduroṣinṣin ilana.

Fun awọn paati aerospace, paapaa:

• Ofurufu ibalẹ jia gbọrọ
• Awọn olutọpa hydraulic
• Awọn paati eto hydraulic ọkọ ofurufu
• konge tubes
• Ẹrọ - awọn ẹya ti o jọmọ

Didara bibi inu inu taara yoo kan:

• iṣẹ lilẹ hydraulic
• Igbẹkẹle paati
• aye rirẹ
• Aabo lakoko isẹ

Ti a ṣe afiwe pẹlu awọn silinda hydraulic ile-iṣẹ lasan, awọn paati afẹfẹ nilo iṣakoso ju ti:

• Ifarada iwọn ila opin
• Yiyipo
• Cylindricity
• Dada roughness
• Jiometirika aitasera

Awọn olupilẹṣẹ Aerospace nigbagbogbo ko ra ẹrọ honing kan da lori iwọn ila opin tabi agbara spindle.

Wọn ṣe ayẹwo:

• Njẹ ẹrọ naa le ṣetọju deedee ipele micron{0}?
• Njẹ ilana naa le tun ṣe fun ẹgbẹẹgbẹrun awọn ẹya?
Njẹ data ẹrọ ẹrọ le ṣakoso ati gbasilẹ?
• Njẹ ẹrọ naa le ṣe deede si awọn ohun elo aerospace ti o yatọ?

Ni Liruite, a ṣe agbekalẹ awọn ẹrọ honing CNC fun hydraulic, aerospace, ọkọ ayọkẹlẹ ati awọn ile-iṣẹ iṣelọpọ deede. Ohun elo wa ṣajọpọ iṣakoso ilana CNC, imọ-ẹrọ ifunni servo ati awọn solusan irinṣẹ adani lati pade awọn ibeere ẹrọ ẹrọ paati afẹfẹ.

Kini idi ti Awọn ohun elo Aerospace nilo Honing?

Awọn paati Aerospace nigbagbogbo n ṣiṣẹ labẹ:

• Iwọn hydraulic giga
• Awọn ẹru ikolu ti o tun ṣe
Awọn iyipada iwọn otutu to gaju
• Awọn iyipo iṣẹ gigun

Fun apẹẹrẹ, iriri awọn silinda jia jia ọkọ ofurufu:

• Ipa giga nigba ibalẹ
• Awọn ẹru axial nla
• Ifaagun loorekoore ati awọn iyipo ifẹhinti

Omi inu inu gbọdọ ṣetọju:

• Iwọn ila opin deede
• Dan dada
• Idaduro lubrication to dara

Honing ṣẹda agbelebu idari - apẹrẹ oju ilẹ hatch.

Ilana yii pese:

• Idaduro epo hydraulic dara julọ
• Isalẹ edekoyede
• Din yiya asiwaju
Imudara imuduro iṣẹ

Fun awọn silinda hydraulic ti afẹfẹ, honing nigbagbogbo jẹ ilana ṣiṣe ẹrọ pipe to kẹhin lẹhin:

• ti o ni inira alaidun
• Itọju igbona
• Lilọ

Idi naa kii ṣe yiyọ ohun elo nikan kuro.

Idi naa ni atunṣe geometry ipari.

Main Aerospace Awọn ohun elo ti Liruite Honing Machines

Ohun elo 1: Ọkọ ofurufu Ibalẹ Gear Cylinder Honing

Awọn jia ibalẹ ọkọ ofurufu jẹ ọkan ninu awọn ohun elo ibeere julọ.

Awọn eroja ti o wọpọ:

• Main ibalẹ jia gbọrọ
• imu ibalẹ jia actuators
• mọnamọna absorber gbọrọ

Awọn ibeere deede:

Awọn ibeere ẹrọ akọkọ:

• Ga cylindricity
• Low dada roughness
• Idurosinsin mefa lẹhin ti tun gbóògì

Fun awọn aṣelọpọ jia ibalẹ, ẹrọ honing gbọdọ pese:

• Iṣakoso kikọ sii konge
• Idurosinsin spindle ronu
• Gbẹkẹle ilana repeatability

Ohun elo 2: Aerospace Hydraulic Actuator Components

Awọn ọna ẹrọ hydraulic ọkọ ofurufu pẹlu ọpọlọpọ awọn silinda deede:

• Awọn oṣere iṣakoso ofurufu
• Hydraulic servo cylinders
• Iṣakoso eto irinše

Awọn ibeere:

Awọn ẹrọ mimu liruite CNC jẹ apẹrẹ fun ṣiṣe pipe inu -ihò ti awọn silinda hydraulic ati awọn ohun elo paipu, ṣiṣe jiometirika deede ati awọn ẹya micro{1} dada.

Ohun elo 3: Itọju Ẹka Aerospace ati Atunṣe

Awọn ile-iṣẹ itọju ọkọ ofurufu nilo:

• iṣelọpọ irọrun
• Didara ẹrọ imuduro
• Ibamu apakan ti o yatọ

Awọn ohun elo:

• Ibalẹ jia overhaul
• Hydraulic actuator titunṣe
• Silinda refurbishment

Ẹrọ honing CNC ngbanilaaye awọn ile-iṣẹ itọju lati ṣakoso:

• Bore atunse
• Atunse oju
• Imularada iwọn

Aerospace Honing Machine Yiyan ifosiwewe

1. Machining Yiye ibeere

Yiye ni ero akọkọ fun awọn ohun elo aerospace.

Awọn paramita pataki pẹlu:

Bore Diamita Yiye

Awọn iṣakoso:

• Igbẹhin fifi sori
• Hydraulic jijo
• Iyipo paati

Yiyipo

Iyika ti ko dara le fa:

• Aidogba titẹ edidi
• jijo
• Yiya onikiakia

Cylindricity

Pataki fun:

• Gigun hydraulic cylinders
• konge actuators

Awọn ẹrọ honing Liruite CNC le ṣaṣeyọri iṣedede machining ti H6-H8 fun awọn ohun elo irin lasan pẹlu roughness dada de Ra0.1-Ra0.4μm da lori awọn ibeere ilana.

Yiyan petele tabi inaro ẹrọ Honing fun Aerospace?

Awọn olura Aerospace nilo lati pinnu laarin:

• Petele honing ẹrọ
• inaro honing ẹrọ

Petele Honing Machine

Dara fun:

• Gigun hydraulic cylinders
• ibalẹ jia gbọrọ
• Iho jin

Awọn anfani:

• Agbara ọpọlọ gigun
• Eru paati support
• Rọ workpiece ipari

Awọn ẹrọ honing liruite petele jẹ apẹrẹ fun ẹrọ ti o jinlẹ -iho, pẹlu agbara ikọlu ti a ṣe adani to 20000mm.

Awọn paramita ti o wọpọ:

Inaro Honing Machine

Dara fun:

• Awọn paati aerospace kukuru
• konge housings
• Awọn ẹya iwọn ila opin kekere

Awọn ẹrọ honing inaro Liruite n pese ẹrọ konge giga fun awọn paati kekere.

Awọn paramita ti o wọpọ:

Fun awọn silinda jia ibalẹ afẹfẹ, awọn ẹrọ honing petele jẹ deede diẹ sii nitori ibeere ikọlu gigun.

Yiyan System Spindle fun Aerospace Honing

Eto spindle ni ipa taara:

• Iduroṣinṣin gige
• Didara oju
• Išẹ irinṣẹ

Ṣiṣe ẹrọ aerospace nilo:

• Gbigbọn kekere
• Idurosinsin yiyi
Gbigbe to peye

Liruite petele honing ẹrọ spindle iṣeto ni:

Sipesifikesonu paati
Spindle Motor 5.5kW-7.5kW
Iyara Ibiti 17-180rpm
Iyara Iṣakoso Stepless tolesese

Fun awọn ẹrọ honing hydraulic, Liruite nlo:

• Liruite spindle gearbox
• NSK konge bearings
• Schneider itanna irinše

lati ṣetọju iṣẹ iduroṣinṣin.

Servo Feed System Yiyan

Eto kikọ sii n ṣakoso imugboroja okuta.

Eyi pinnu:

• Iye yiyọ ohun elo
• Ipari bibi iwọn
• Aitasera ilana

Awọn ẹrọ aṣa dale lori iriri oniṣẹ.

Ṣiṣejade Aerospace nilo iṣakoso oni-nọmba.

Awọn ẹrọ honing Liruite CNC lo:

• Servo mọto
• ti irẹpọ idinku
• Planetary isare siseto
• Laifọwọyi biinu okuta

Ipinnu ifunni:

0.001mm

Awọn anfani:

• Idurosinsin bi iwọn
Idinku ipa oniṣẹ ẹrọ
• Dara repeatability

CNC Iṣakoso System Awọn ibeere

Awọn aṣelọpọ Aerospace nigbagbogbo nilo iṣakoso ilana to dara julọ.

Eto CNC yẹ ki o pese:

Iṣakoso paramita

Pẹlu:

Iyara Spindle
• Iyara ikọlu
• Ipo ikọlu
• Iye ifunni

Abojuto ilana

Pẹlu:

• Ipo ẹrọ
Alaye itaniji
• Production sile

Data atunwi

Eto ẹrọ ẹrọ kanna le tun lo fun:

• Kanna irinše
• Awọn ipele iṣelọpọ oriṣiriṣi

Liruite ṣe agbekalẹ eto iṣakoso honing tirẹ pẹlu:

• 15-inch awọ ifọwọkan
• Multilingual ni wiwo
• Aifọwọyi / iṣẹ ọwọ
• Abojuto ilana
Ayẹwo aṣiṣe
• Iṣẹ atunṣe jiometirika laifọwọyi

Awọn ibeere Ilana ẹrọ fun Aerospace Honing

Ṣiṣe ẹrọ Aerospace nilo iduroṣinṣin igba pipẹ{{0}.

Ilana ẹrọ yẹ ki o ṣakoso:

Ibajẹ Ooru

O ṣe pataki nitori ṣiṣe ẹrọ aerospace nigbagbogbo nilo iṣẹ ṣiṣe gigun.

Gbigbọn

Paapaa gbigbọn kekere le ni ipa:

• Ipari dada
• Bore geometry

Awọn ibusun ẹrọ Liruite ti wa ni ti ṣelọpọ lati awọn profaili irin welded pẹlu itọju iderun aapọn ati ṣiṣe nipasẹ awọn ohun elo machining gantry nla lati ṣetọju iduroṣinṣin igbekalẹ.

Yiyan Ọpa Honing fun Awọn ohun elo Aerospace

Awọn ohun elo afẹfẹ le pẹlu:

• Irin agbara giga{{0}
• Irin ti ko njepata
• Titanium alloy
• Pataki alloys

Awọn ohun elo oriṣiriṣi nilo awọn irinṣẹ honing oriṣiriṣi.

Awọn okunfa yiyan:

• Iru abrasive
• Iwọn ọkà
• ọna Imugboroosi
• titẹ gige

Liruite pese awọn irinṣẹ honing ti adani gẹgẹbi:

• Workpiece ohun elo
• Bore iwọn
• Ibeere oju
• Ifojusi iṣelọpọ

Itutu ati Filtration System

Itọka afẹfẹ oju-aye pipe nilo awọn ipo ẹrọ mimọ.

Eto sisẹ ni ipa lori:

• Didara oju
• Igbesi aye irinṣẹ
• Bore aitasera

Eto itutu agbaiye Liruite pẹlu:

Aerospace Honing Machine Ifẹ si Akojọ ayẹwo

Ṣaaju rira, awọn alabara afẹfẹ yẹ ki o jẹrisi:

Alaye paati

• Yiya paati
• Iru ohun elo
• Bi opin opin
• Bore ijinle
• Iwọn iṣelọpọ

Yiye Awọn ibeere

• Ifarada iwọn ila opin
• Ibeere iyipo
• Cylindricity ibeere
• Dada roughness

Iṣeto ẹrọ

• CNC eto
• Eto kikọ sii Servo
• Eto irinṣẹ
• Apẹrẹ imuduro
• Sisẹ eto

Iṣakoso Didara

• Ilana idanwo ẹrọ
• ọna odiwọn
• Lẹhin- atilẹyin tita
• apoju wiwa

Kini idi ti Awọn aṣelọpọ Aerospace Yan Liruite?

1. Aerospace -Iriri Imudaniloju Iṣalaye

Awọn ẹrọ honing Liruite ni a lo ninu:

• Ofurufu
• Awọn ọna ẹrọ hydraulic
• Ọkọ ayọkẹlẹ
• konge iṣelọpọ

awọn ile-iṣẹ.

2. Adani Agbara Imọ-ẹrọ

Awọn paati afẹfẹ jẹ awọn ọja boṣewa ṣọwọn.

Liruite n pese awọn solusan ti adani gẹgẹbi:

• Awọn aworan paati
• Awọn ibeere ẹrọ
• Factory ipo

Iṣatunṣe pẹlu:

• Special tooling
• Pataki amuse
• Awọn ẹrọ ikọlu ti o gbooro sii
• Automation Integration

3. Konge Manufacturing Agbara

Liruite fojusi lori:

• CNC honing ọna ẹrọ
Sọfitiwia honing olominira
• Ṣiṣe ẹrọ ohun elo titọ

Ile-iṣẹ naa ni diẹ sii ju ọdun 15 ti iwadii ẹrọ honing ati iriri iṣelọpọ.

Ipari

Yiyan ẹrọ honing aerospace nilo diẹ sii ju yiyan ẹrọ kan pẹlu awọn pato giga.

Ẹrọ ti o tọ gbọdọ pese:

• Micron iduroṣinṣin{0}} išedede ipele
• Gbẹkẹle Iṣakoso CNC
• Dédé gbóògì didara
• Awọn solusan irinṣẹ to dara
• Iduroṣinṣin iṣẹ igba pipẹ{{0}

Fun awọn olupilẹṣẹ jia ibalẹ ọkọ ofurufu, awọn olupese paati hydraulic aerospace ati awọn ile-iṣẹ itọju, Liruite pese awọn solusan honing ti adani ti a ṣe apẹrẹ ni ayika awọn ibeere ẹrọ aerospace gidi.

Lati awọn paati adaṣe deede si awọn silinda jia ibalẹ gigun, Liruite dojukọ lori iranlọwọ awọn aṣelọpọ ọkọ ofurufu lati ṣaṣeyọri didara ibi iduro, awọn ilana iṣelọpọ iṣakoso ati iṣẹ paati igbẹkẹle.