Engine Silinda Honing Machine Ifẹ si Itọsọna

Bii o ṣe le Yan Ẹrọ Imudanu Ọtun fun Iṣelọpọ Silinda Dina Engine ati Ṣiṣe Atunse

Engine Silinda Honing Machine Ifẹ si Itọsọna Akopọ

Awọn ẹrọ silinda engine jẹ ọkan ninu awọn julọ demanding ohun elo ni konge ti abẹnu iho processing.

Boya fun:

• petirolu ẹrọ ẹrọ
• Diesel engine gbóògì
• Alupupu engine ẹrọ
• Engine atunṣe
• Silinda Àkọsílẹ titunṣe

Didara bibi silinda ti o kẹhin pinnu:

• Engine funmorawon išẹ
• Lilo epo
• Idana ṣiṣe
• Pipada pipadanu
• Igbesi aye iṣẹ

Ilana honing jẹ igbesẹ ipari ipari lẹhin alaidun tabi lilọ.

Ẹrọ honing engine ti o yẹ gbọdọ ṣaṣeyọri diẹ sii ju iṣakoso iwọn ila opin ti o rọrun lọ. O nilo lati ṣẹda eto inu inu ti o pe, pẹlu:

• Idurosinsin bí geometry
• Agbelebu idari -igun hatch
• Aṣọ dada roughness
• Gbẹkẹle ipele repeatability

Ni Liruite, a ṣe agbekalẹ awọn ẹrọ honing CNC fun awọn silinda hydraulic, awọn bulọọki silinda engine, awọn paati aerospace ati awọn tubes pipe. Awọn solusan honing silinda wa darapọ iṣakoso ilana CNC, isanpada okuta laifọwọyi ati awọn ọna ṣiṣe irinṣẹ ti adani lati pade awọn ibeere iṣelọpọ ẹrọ oriṣiriṣi.

Kini idi ti Silinda Engine Honing Ṣe pataki?

Bori silinda jẹ aaye iṣẹ laarin:

• Pisitini oruka
• Silinda ikan lara
• Epo engine

Lakoko iṣẹ engine, ogiri silinda ni iriri:

• Iwọn otutu to gaju
• Ga titẹ ijona
• ijakadi ti o tẹsiwaju
• Tun pisitini ronu

Ti o ba jẹ pe didara silinda jẹ riru, awọn iṣoro le waye:

• Lilo epo ti o pọju
• Igbẹhin ti ko dara
• Din engine agbara
• Awọn itujade ti o pọ si
• Kukuru engine aye

Honing ṣẹda agbelebu airi - apẹrẹ hatch lori ilẹ silinda.

Ilana yii ṣe iranlọwọ:

• Fi epo lubricating pamọ
Din edekoyede
• Ṣe ilọsiwaju sisẹ piston oruka{0}
• Ṣe itọju funmorawon iduroṣinṣin

Fun awọn aṣelọpọ ẹrọ, honing kii ṣe ilana ipari nikan. O ni ibatan taara si iṣẹ ẹrọ ati igbẹkẹle.

Akọkọ Awọn ohun elo ti Engine Silinda Honing Machine

Ohun elo 1: Petirolu Engine Cylinder Block Production

Awọn ẹrọ epo petirolu maa n beere fun iṣelọpọ iwọn didun giga{{0} pẹlu iwọntunwọnsi iduroṣinṣin.

Awọn ohun elo ti o wọpọ:

• Ero ọkọ enjini
• Kekere ise enjini
• monomono enjini

Awọn ibeere deede:

Awọn ibeere iṣelọpọ:

• Ga repeatability
• Kukuru machining ọmọ
• Iṣakoso ilana aifọwọyi

Fun iṣelọpọ pipọ, awọn ẹrọ honing CNC ṣe iranlọwọ lati dinku igbẹkẹle lori iriri oniṣẹ ati ṣetọju didara bibi silinda deede.

Ohun elo 2: Diesel Engine Cylinder Honing

Awọn ẹrọ Diesel nigbagbogbo ni awọn iwọn silinda nla ati awọn ẹru ẹrọ ti o ga julọ.

Awọn ohun elo:

• oko enjini
• Marine enjini
• Ikole ẹrọ enjini
• ise Diesel enjini

Awọn ibeere deede:

Disel cylinder honing nilo:

• Ti o ga rigidity
• Awọn irinṣẹ honing ti o lagbara sii
• Dara coolant ase
• Iduroṣinṣin gige titẹ

Awọn ẹrọ mimu liruite silinda jẹ apẹrẹ fun ṣiṣe ṣiṣe deede ti awọn ihò inu silinda ati pe o le pese didara jiometirika giga ati awọn ẹya micro{1} lẹhin ṣiṣe.

Ohun elo 3: Alupupu Engine Silinda Production

Awọn ẹrọ alupupu nilo:

• Ga gbóògì ṣiṣe
• Iwapọ machining solusan
• Idurosinsin bi išedede

Awọn paramita ti o wọpọ:

Fun awọn olupese ẹrọ alupupu, awọn ibeere bọtini ni:

• Yara ikojọpọ ati unloading
• Kukuru ọmọ akoko
• Ipari dada ni ibamu

Ohun elo 4: Ṣiṣe atunṣe ẹrọ ati atunṣe

Awọn ile-iṣẹ atunṣe ẹrọ lo awọn ẹrọ mimu fun:

• Silinda atunse
Atunse bore
• Wọ biinu

Awọn onibara aṣoju:

• Engine titunṣe ìsọ
• OEM itọju eweko
• Awọn ile-iṣẹ atunṣe ẹrọ ti o wuwo

Ẹrọ naa nilo irọrun nitori awọn ẹrọ oriṣiriṣi le ni:

• Awọn iwọn ila opin ti o yatọ
• Awọn ohun elo ti o yatọ
• Awọn gigun silinda oriṣiriṣi

Engine Silinda Honing Machine Yiyan ifosiwewe

1. Bore Diameter Range Yiyan

Ni igba akọkọ ti ero ni awọn silinda bí iwọn.

Liruite cylinder honing ẹrọ ibiti imọ-ẹrọ:

Fun awọn ohun elo engine:

Ẹrọ Kekere

Ti ṣe iṣeduro:

Φ30mm–Φ150mm

Awọn ohun elo:

• Alupupu enjini
• Kekere petirolu enjini

Alabọde Engine

Ti ṣe iṣeduro:

Φ100mm–Φ300mm

Awọn ohun elo:

• Awọn ọkọ ayọkẹlẹ enjini
• ise enjini

Nla Diesel Engine

Ti ṣe iṣeduro:

Φ300mm–Φ950mm+

Awọn ohun elo:

• Marine enjini
• Eru ẹrọ enjini

Yiyan awọn sakani iho to pe ṣe idilọwọ:

Idiwọn irinṣẹ
• Dinku ṣiṣe machining
• Awọn ihamọ iṣelọpọ ojo iwaju

Ọpọlọ Gigun Yiyan

Ijinle silinda yoo ni ipa lori iṣeto ẹrọ.

Awọn ẹrọ honing liruite cylinder pese:

Fun awọn ohun elo silinda nla:

Botilẹjẹpe awọn bulọọki ẹrọ nigbagbogbo ko nilo awọn ẹrọ ikọlu gigun pupọ, Diesel ati awọn ohun elo ẹrọ ile-iṣẹ le nilo agbara ọpọlọ gigun.

Machining Yiye ibeere

Ẹnjini cylinder honing ni akọkọ fojusi lori:

Bore Diamita Yiye

Ibeere ti o wọpọ:

H6-H8

Dada Roughness

Ibeere ti o wọpọ:

Ra0.2-Ra0.4μm

Yiyipo

Ibeere ti o wọpọ:

0.02mm-0.04mm

Awọn ẹrọ honing liruite cylinder le ṣaṣeyọri:

• Onisẹpo deede: H6-H8
• Dada roughness: Ra0.2-Ra0.4
• Iduroṣinṣin jiometirika išedede lẹhin honing

Fun awọn ẹrọ iṣẹ ṣiṣe giga-, awọn alabara le nilo iṣakoso ilana diẹ sii nipasẹ:

Imudara irinṣẹ
• Honing paramita tolesese
• Aifọwọyi biinu

Spindle System Yiyan

Eto spindle pinnu:

• iyara Honing
• Iduroṣinṣin gige
• Didara oju

Liruite cylinder honing ẹrọ spindle iṣeto ni:

Eto spindle lo:

• konge gearbox
• Ga konge bearings
• Iṣapeye gbigbe be

Idi naa ni lati ṣetọju iyipo iduroṣinṣin lakoko ẹrọ lilọsiwaju.

Aifọwọyi Ifunni System

Eto imugboroja okuta honing n ṣakoso:

• Yiyọ ohun elo kuro
• Bore iwọn
• Ẹya ọpa

Awọn ẹrọ honing ti aṣa nilo atunṣe afọwọṣe.

Fun iṣelọpọ engine, eyi ṣẹda aiṣedeede.

Awọn ẹrọ honing Liruite CNC lo:

• Servo mọto
• ti irẹpọ idinku
• Planetary isare siseto
• Eto isanpada okuta aifọwọyi

Ipinnu ifunni:

0.001mm

Awọn anfani:

• Idurosinsin silinda opin
Idinku ipa oniṣẹ ẹrọ
• Gigun ọpa iṣẹ aye

CNC Iṣakoso System Yiyan

Ṣiṣejade ẹrọ igbalode nilo iṣakoso oni-nọmba.

Eto mimu Liruite CNC pẹlu:

15-inch Fọwọkan iboju Interface

Awọn iṣẹ:

Titẹwọle paramita
• Abojuto ilana
• Afowoyi isẹ
Ifihan itaniji

Ni oye paramita Management

Eto naa le ṣakoso:

Iyara Spindle
• Iyara ikọlu
• Iye ifunni
• Honing akoko

Atunse geometry laifọwọyi

Eto naa le rii:

• Bore ga ojuami
• Awọn aaye kekere
• cylindricity iyapa

ati ṣiṣe awọn iṣẹ atunṣe laifọwọyi.

Itutu ati Filtration System

Silinda honing ṣe ipilẹṣẹ:

• Honing sludge
• Awọn patikulu abrasive
• Awọn patikulu irin

Sisẹ ti ko dara le bajẹ:

• Ipari dada
• Igbesi aye irinṣẹ
• Bore yiye

Eto sisẹ Liruite pẹlu:

Yiyan:

• Ajọ teepu iwe
• Epo tutu
• Eto iṣakoso iwọn otutu

Fixture System Yiyan

Awọn bulọọki silinda engine nilo ipo iduroṣinṣin.

Awọn ibeere imuduro:

Ipo deede
• Yara ikojọpọ
• Idurosinsin clamping

Liruite pese:

• Awọn imuduro afọwọṣe
• Awọn imuduro pneumatic
• Awọn solusan ikojọpọ aifọwọyi

Iwọn imuduro boṣewa:

50mm-620mm

Fun awọn laini iṣelọpọ engine, adaṣe adani le ṣepọ.

Engine Silinda Honing Machine Ifẹ si Akojọ ayẹwo

Ṣaaju rira, awọn alabara yẹ ki o jẹrisi:

Engine Alaye

Enjini iru

Silinda ohun elo

Bore opin

Ijinle silinda

Iwọn iṣelọpọ

Awọn ibeere ẹrọ

Ifarada ifarada

Dada roughness

Agbelebu - ibeere niyeon

Akoko iyipo

Iṣeto ẹrọ

CNC eto

kikọ sii Servo

Honing irinṣẹ

Eto itutu agbaiye

Ipele adaṣe

Kilode ti o yan Ẹrọ Imudanu Liruite Engine?

Professional Honing Machine Development

Liruite fojusi lori:

• CNC petele honing ero
• Silinda honing ero
• Awọn ojutu honing Hydraulic
• Adani honing ẹrọ

Agbara Imọ-ẹrọ pipe

Liruite pese:

• Apẹrẹ ẹrọ
• Honing ọpa ibamu
• Ilana idagbasoke
Atilẹyin fifi sori ẹrọ
• Lẹhin - iṣẹ tita

Ile-iṣẹ naa ti ṣajọ diẹ sii ju ọdun 15 ti iwadii ẹrọ honing ati iriri iṣelọpọ.

Adani Engine Honing Solutions

O yatọ si enjini beere o yatọ si solusan.

Liruite ṣe iṣiro:

• Awọn iwọn silinda
• Awọn abuda ohun elo
• Iwọn iṣelọpọ
• Yiye awọn ibeere

Lẹhinna pese awọn atunto to dara pẹlu:

• Aṣayan ẹrọ awoṣe
• Honing ori oniru
• ojutu imuduro
• Automation Integration

Ipari

Yiyan ẹrọ honing silinda engine nilo igbelewọn ṣọra ti:

• Ibiti o wa ni ibiti
• Agbara ọpọlọ
• Yiye awọn ibeere
• Honing ọpa eto
• Agbara iṣakoso CNC
• Itutu sisẹ iṣẹ

Fun awọn ẹrọ petirolu, awọn ẹrọ diesel, awọn ẹrọ alupupu ati awọn ohun elo atunṣe ẹrọ, Liruite n pese awọn solusan honing CNC ti a ṣe apẹrẹ fun didara bore silinda iduroṣinṣin ati iṣelọpọ daradara.

Lati awọn silinda ẹrọ kekere si awọn paati diesel ti ile-iṣẹ nla, Liruite dojukọ lori jiṣẹ awọn ohun elo honing ti o gbẹkẹle ti o ṣe atilẹyin fun awọn aṣelọpọ ni ṣiṣe iyọrisi awọn abajade ẹrọ ṣiṣe deede ati ṣiṣe iṣelọpọ igba pipẹ{{0}.